• Avoids mould cleaning (shot blasting) over a moulds life -efficiency 
• Provides shiny, perfect ingots -high value products 
• Avoids frequent coat application and related contamination of surroundings 
• Ceramic coating for ingot casting mould based on nano-ZrO2 (I), Al2TiO5, BN. 
• Properties: Robust, Conductive, Inert, No Carbon, Parting, Protective

• Extended life time of moulds 
• Provides shiny, perfect sows – no carbon content 
• Avoids frequent coat application and related contamination of surroundings 
• Ceramic coating for sow casting moulds based on nano-ZrO2 (I), Al2TiO5, Yttriumoxide 
• Properties: Robust, Inert, No Carbon, Parting, Erosion resistant 
   

• Very low coat thickness and coat consumption 
• No flake-off and no contamination of melt 
• Grants sound production over 5 - 10 casts before touch-up 
• Ceramic coating for refractory based on nano-ZrO2 (I), Al2TiO5, Yttriumoxide or BN 
• Properties: Very robust, Thin layer, Repellent, Protective 
   

All common coatings on the market have nanoscale ingredients. For many, the nanoparticle content is higher than that of our products. However, these ingredients cannot be made to sinter at operating temperature. This is where Nanocomp products differ from conventional coatings. Nanocomp products sinter in the process with the heat of molten aluminum at ~400°C. Ideally, the coatings are previously baked at this temperature. 

 LPDC/GDC Wheel Casting: nanocomp RIMTOP, nanocomp RIM7, nanocomp RimCoarse 
 

The nano-ceramic top-coating is applied thinly on the functional mould coating. The layer of some microns doesn‘t affect the base coatings roughness and properties. At 400°C the coat sinters to a very robust layer. The temperature may be reached in an oven or while casting with the melt heat. In that way a hard shell occurs to provide protection and a highly extended service time. So, coat maintenance stops are avoided, the tool provides a highly extended service. Consumption is very low, the effect is very benefitable. The coating is not compatible to all base coatings. 

Product: nanocompMM12 

• Mainly used in LPDC, Very robust in hot moulds & homogenous structure 
• Pure nano-ceramic coating, no sodium silicate 
• May be sprayed on moulds of 150°C – 500°C 
• Highly Extended service time 

Nanocomp9 

• Nano-ceramic one-layer coating with extended service time 
• Excellent mould filling properties at medium roughness 
• Extended service time by nano-ceramic binder content  
• Approved in air-cooled cylinder head casting and other parts with low draft 

NanocompV7HI 

• Well adhering base coating with insulating ingredients (directed particles) 
• Excellent mould filling properties at medium roughness (avoids misrun) 
• High insulation, adjustable roughness (medium—smooth) 
• Approved in automotive cylinder head casting requiring good mould filling properties

NanocompMM12 

• Nano-ceramic top coating to extended service time of coating system 
• High resistance to erosion and chemical attack by the aluminium melt 
• Extended service time by nano-ceramic binder 
• Approved as top coating on many standard base coatings in wheel casting and other parts